Shape Stage figure
Case study

Stage figure

Project: Alieno in 3D

Shape

Large-format 3D printing for the entertainment industry: an alien figure taller than a person, printed in sections instead of built in a mould, light enough to move and set up by hand.

Problem

In the entertainment industry a stage figure taller than a person has to survive assembly, transport and stage lights, and stay light and easy to handle at the same time. In fibreglass it needs a plug and a mould, weeks of work that a one-off never pays back; machined from a solid block it becomes heavy to lift and to secure on stage.

Need

A character at stage scale, faithful to the design down to the slender arms and the long fingers, light to move and to set up, with a surface ready for finishing.

Solution

The figure was 3D printed with the NUGAE system and split into sections: head and chest, body, arms and hands. No mould, no plug, no solid block to machine. The sections join together during the set-up and the arms go on last: they travel protected and, if one is damaged, only that one is reprinted.

Benefits

No mould and no plug to build

Light to move and to set up, even in tight spaces

Separate sections: simpler transport and replacement of a single part

Slender arms and long fingers obtained with no core and no machining

Surface ready for filler, paint and stage lights

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