Shape Cargo bike
Details of print element
Length 170 cm
Width 90 cm
Thickness 0,4 cm
Weight 12 kg
Print time 12 hours
Case study

Cargo bike

Project: Prototype

Shape

Large-format 3D printing beyond boats: the body of an electric cargo bike printed as one element with an integrated internal structure, ready to receive seats, doors, wheels and forks. Twelve kilograms and twelve hours of printing for a working structural prototype.

Problem

Challenges in creating a structural prototype: limited time, scarce budget.

Need

Lightweight for compatibility with electric mobility, capable of absorbing shocks and handling the weight of the rider and materials, easily covered with a wooden structure or another material for decoration.

Solution

3D printing of the component directly from the project file, as a single element reinforced by an integrated internal structure.

Benefits

No use of molds or milling; rapid execution speed for prototype validation; versatility in integrating third-party components such as seats, doors, wheels, and bike forks; extreme simplification of the production process; increased maneuverability of the piece due to its lightness; consistency between design, project, and the final product; minimal processing waste, reduced environmental impact, and improved production process performance in terms of economic and environmental sustainability.

Challenge us